20. JOB AUDIT #1

A minimum of two job audits are required. However, the number of job audits depends on the scope of the audit. Sufficient auditing of the processes and material cast must be conducted so as to satisfactorily answer all questions. If multiple shifts are used, part of the audit shall occur on each shift. If melting and casting occurs only at night, at least 4 continuous hours of auditing shall occur on the night shift Any noncompliance, with respect to existence, adequacy, and/or compliance, observed during the job audits, should be recorded as an NCR on the applicable checklist question/paragraph above, and the NCR should include a reference to the Job audit number for which the noncompliance was observed.

20.1 Date: _______________

20.2 Job Number: _______________

20.3 Customer: _______________

20.4 Part Number: _______________

20.5 Drawing Number and Rev. Level: _______________

20.6 Molding Process: _______________

20.7 Core Making Process: _______________

20.8 Metal Type: _______________

20.9 Melt Equipment: _______________

YES NO

20.10 Heat Number: _______________

20.11 Operations Witnessed: YES/NO

20.12 Sand Preparation YES/NO

20.13 Mold Making YES/NO

20.14 Core Making YES/NO

20.15 Melting YES/NO

20.16 Pouring YES/NO

20.17 Required Melt temperature into the Furnace: _______________

YES NO

20.18 Actual Melt temperature into the Furnace (at the end of melting): _______________

YES NO

20.19 Melt temperature at Start of Pouring: _______________

YES NO

20.20 Maximum Pouring Time Range required: _______________

YES NO

20.21 Actual Pouring Time: _______________

YES NO

20.22 Desprue YES/NO/NA

20.23 If special processes are subcontracted (Welding, Shot Peening, Heat Treating and/or NDT) do the approved sources have active TPG accreditations as required by customer? YES/NO/NA

20.24 Clean/Shot Blasting YES/NO/NA

20.25 Grind/Inspect YES/NO/NA

20.26 Packaging YES/NO/NA

20.27 Shipping YES/NO

21. JOB AUDIT #2

21.1 Date: _______________

21.2 Job Number: _______________

21.3 Customer: _______________

21.4 Part Number: _______________

21.5 Drawing Number and Rev. Level: _______________

21.6 Molding Process: _______________

21.7 Core Making Process: _______________

21.8 Metal Type: _______________

21.9 Melt Equipment: _______________

YES NO

21.10 Heat Number: _______________

21.11 Operations Witnessed: YES/NO

21.12 Sand Preparation YES/NO

21.13 Mold Making YES/NO

21.14 Core Making YES/NO

21.15 Melting YES/NO

21.16 Pouring YES/NO

21.17 Required Melt temperature into the Furnace: _______________

YES NO

21.18 Actual Melt temperature into the Furnace (at the end of melting): _______________

YES NO

21.19 Melt temperature at Start of Pouring: _______________

YES NO

21.20 Maximum Pouring Time Range required: _______________

YES NO

21.21 Actual Pouring Time: _______________

YES NO

21.22 Desprue YES/NO/NA

21.23 If special processes are subcontracted (Welding, Shot Peening, Heat Treating and/or NDT) do the approved sources have active TPG accreditations as required by customer? YES/NO/NA

21.24 Clean/Shot Blasting YES/NO/NA

21.25 Grind/Inspect YES/NO/NA

21.26 Packaging YES/NO/NA

21.27 Shipping YES/NO/NA